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How Ductile Iron Pipes are manufactured?

The various stages in manufacturing of Ductile Iron pipes (DI Pipes) are as follows:


  1. The metals mainly iron and steel are shredded and are put into a blast furnace and are melted at very high temperatures in the range of approx. 1400 Degree Celsius and the impurities go away.

  2. Magnesium is added to this molten iron to add properties of ductility.

  3. This molten iron is then put into a round shaped mould installed in a casting machine. This machine uses the principle of centrifugal force to spread this molten iron on the surface of the mould. A core made up of sand and plastic resin is put on the other end of the casting machine to mould the molten iron at that end into the socket shape, as well as also seal this end to prevent molten iron from getting out from this end during the casting process.

  4. The Cooling system chills the surface of the mould to solidify the molten iron.

  5. Extracting machine pulls out the cast iron pipe.

  6. The core is removed from the socket end of the pipe.

  7. The pipe is then inserted into the annealing furnace where its reheated to add ductility.

  8. The pipe then goes through a cooling chamber where its cooled using water shower.

  9. The internal surface of the pipe is then coated with cement mortar lining for make it resistant to corrosion.

  10. The outer surface is then painted in black / blue / brown colour as per the requirement.


For a detailed video about manufacturing process of Ductile Iron Pipes, please refer

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Akshat Engineers Private Limited

E-315, Lal Kothi Scheme,

Behind Vidhan Sabha,

Jaipur - 302015 (Rajasthan, India)

Tel: +91-141-2742422

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